Mid-size buses are almost always a chassis-plus-body combination. Your chassis — Ford or Freightliner — determines your mechanical service options. Your body builder — Starcraft, Glaval, Grech Motors, Diamond Coach — determines interior quality and feature set. Here's what you need to know about each before you buy.
Starcraft — The Volume Mid-Size Builder
Starcraft Bus (part of Forest River) is the highest-volume mid-size bus builder in North America — and the most common body you'll encounter here. Their Starcraft XL and Allstar models on Ford F-550 chassis (25–32 passengers) are the go-to for churches, schools, and corporate shuttles that want a dependable bus without premium pricing. Used 2015–2023 builds run $65,000–$130,000. The Starcraft Prodigy MFSAB on Chevrolet chassis is your strongest option for student transport. Parts and body repair support flow through Forest River's dealer network. If you're buying your first mid-size bus, a clean Starcraft on a Ford F-550 is the lowest-risk entry point.
Freightliner Glaval Legacy & Concord — The Fleet Workhorse
The Freightliner Glaval Legacy is the dominant platform for 33–45 passenger mid-size shuttle work. Built on the Freightliner S2 or SC2 chassis with a Cummins 300 HP 6.7L diesel and Allison auto, it's engineered for high-cycle stop-and-go — airport routes, campus loops, corporate commuter runs. New 2024–2025 units list at $200,000–$270,000; used 2015–2019 builds run $100,000–$185,000 with 100,000–190,000 miles. The Glaval Concord adds a low-floor design for transit and paratransit. If you need a bus that will run 200+ days a year, the Freightliner Glaval is your benchmark. Just make sure your drivers hold a Class B CDL before you take delivery.
Ford F-650 / Diamond Coach & Charter Builds
If you want a premium mid-size experience without a full motorcoach price tag, the Ford F-650 with a Diamond Coach body is your answer. The 2024 Ford F-550 Diamond Coach listed here — 32–34 passengers, 7.3L V8, panoramic windows, executive recliners, 120,000 BTU A/C, Altro Transit flooring, and USB at every seat — is the top of the mid-size market at that capacity. The 2023 Ford F-650 Mid Size Bus (33 passengers, brand new, $227,000) is the next tier up. Both stay in the domestic Ford service network — a real advantage when you're in an unfamiliar city and need a repair fast.
Grech Motors & Premium Tour-Spec Builds
Grech Motors occupies the top tier of the mid-size charter market. Their GM40 on a Freightliner SC2 chassis is the bus you buy when your clients compare you to a full motorcoach experience. The 2026 Grech Motors GM40 listed here — 40 passengers, Freightliner SC2, welded steel cage, black aluminum exterior — sets the standard for tour-ready mid-size coaches. You get individual reclining seats, panoramic windows, overhead luggage, USB charging, and premium audio-video. If you're competing for corporate retreats, sports team charters, or premium group tours, the Grech GM40 is how you win on product. Budget $185,000–$270,000+ for recent builds.
Thomas Minotour & MFSAB Activity Buses
The Thomas Minotour is the most widely recognized MFSAB (Multi-Function School Activity Bus) in the mid-size segment. Built on a Ford E-450 chassis with school-bus-level safety standards — high-back seats, seat belts on every position, FMVSS compliance — it's the tool your school, daycare, or camp needs when standard shuttle buses don't meet your state's student transport rules. A 2016 Thomas Minotour with 14 passengers and 59,040 miles is a typical find. Capacity is more modest than the Starcraft or Freightliner tier (14–24 passengers), but for your organization where student transport compliance is non-negotiable, it's the right choice. Check your state's specific MFSAB requirements before buying — they vary significantly.